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Banza: Brian Rudolph. The Chickpea Pasta That Nearly Turned to Mush

How I Built This with Guy Raz

Hosted by Guy Raz

58m
Transcript

Original podcast

Summary

Written by a model from the transcript; not yet reviewed.

This episode explores how Brian Rudolph co-founded Banza, the pioneering chickpea pasta brand, and scaled it into one of the country's largest pasta companies. Facing wheat sensitivities in his early twenties while participating in Venture for America in Detroit, the guest began experimenting in his kitchen with chickpea flour to create a high-protein, gluten-free alternative. The discussion covers early struggles with scaling manufacturing that produced unpalatable mush, securing an early break on a reality television show, and navigating a severe public relations crisis involving glyphosate contamination reports. It highlights the persistence required to build a food brand from scratch and the realities of handling sudden supply chain scrutiny.

  • Elimination diets can help identify specific food sensitivities like wheat reactions that cause sinus inflammation. 11:32
  • Cooking alternative bean-based pastas in hot water without boiling can prevent them from falling apart when texture is compromised. 37:40
  • Transparency and third-party testing programs like CleanScan help rebuild consumer trust following pesticide contamination reports. 59:32

Chapters

  1. 0:00
    Intro & Podcast Credits

    Guy Raz opens the episode with standard introductions and credits.

  2. 5:17
    Brian Rudolph’s Early Life and Spark for Food

    Guy Raz introduces Brian Rudolph, detailing his upbringing, college, and the health issues that led him to explore alternative foods.

  3. 15:43
    Experimenting with Chickpeas: From Kitchen to Prototype

    Brian explains how he began tinkering with chickpea flour, the challenges of creating pasta, and the early iterations that shaped the product.

  4. 22:00
    Scaling Up: Funding, Partnerships, and the First Retail Launch

    The conversation covers crowdfunding, TV exposure, securing Meyer and Eataly distribution, and the logistical hurdles of mass production.

  5. 35:00
    The Glyphosate Crisis and Brand Survival

    Brian recounts the unexpected glyphosate contamination report, the backlash from consumers and retailers, and the strategies used to manage the PR disaster.

  6. 45:00
    Future Growth: New Products and Market Expansion

    Guy and Brian discuss Bonza’s expansion into new product lines, larger retail partners, and the company’s vision for the future.

  7. 54:18
    Glyphosate Crisis Begins

    The team faces a viral glyphosate claim that threatens sales and brand trust.

  8. 54:58
    Immediate Response Strategy

    They discuss early actions: website statements, lab testing, and communication plans.

  9. 57:35
    Lab Results and Compliance Plan

    Results show low glyphosate levels; the company commits to 100% compliance and transparency.

  10. 58:11
    Rebuilding Trust Through Transparency

    Implementation of CleanScan certification, QR codes, and public test result publishing.

  11. 1:01:13
    Crisis Communication Lessons

    Advice on over‑communicating, earnest assessment, and proactive engagement with critics.

  12. 1:01:57
    Sales Recovery and Market Dynamics

    Discussion of sales rebound, natural channel challenges, and growth in new product lines.

Highlights

  • 11:27

    Eliminating Wheat for Healthstory

    After struggling with chronic sinus infections, the guest followed an elimination diet recommended by his father and discovered that wheat was the primary trigger for his inflammation.

  • 16:40

    Kitchen Experimentation with Wine Bottlesstory

    Lacking proper cooking tools in his Detroit apartment, the guest used a wine bottle as a rolling pin and a knife to cut his early chickpea flour dough into makeshift noodles.

  • 22:12

    Pitching on Restaurant Startupstory

    Without having sold a single box of pasta yet, the founders appeared on CNBC's Restaurant Startup, where celebrity investor Joe Bastianich agreed to fund the concept.

  • 28:25

    Scaling Up to Complete Mushdata

    Moving production to a commercial facility in California to produce 1,000 pounds an hour resulted in batches that turned into complete mush when boiled.

  • 38:31

    Stickers on Twenty Thousand Boxesstrategy

    Faced with a strict distributor deadline and substandard product, the team manually applied stickers instructing customers to steep the pasta like tea rather than boil it.

  • 51:25

    Viral Glyphosate Report Shockinsight

    The company faced an existential crisis when a food safety group published a viral report claiming the chickpea pasta contained high levels of glyphosate herbicide.

  • 1:00:42

    Rebuilding Trust with QR Codesstrategy

    To overcome a thirty percent drop in weekly sales and intense consumer fear, the company adopted third-party testing and added QR codes to boxes linking directly to lab results.

Quotes

  • “Bonza was the first pasta on the market made from chickpeas, which, as you probably know, are packed with protein.”
    Guy Raz · 7:16
  • “But then 10 years after launch, Bonza faced a public relations crisis that threatened everything Brian and his team had built.”
    Guy Raz · 8:20
  • “I was like, I want to do in pasta what Chobani did in yogurt. That would be the dream.”
    Unnamed speaker · 14:02
  • “And I was just doing any pitch competition anyone would hear me at.”
    Unnamed speaker · 24:17
  • “For absolute clarity, our sales went down 30% week over week.”
    Unnamed speaker · 55:12
  • “I just wanted to rebuild trust with people by just saying, you know what? We may have a test result that shows a positive on something.”
    Unnamed speaker · 1:00:12
  • “I know we can solve this because the majority of our supply chain is already this way. So we're just gonna, we're just gonna make sure that we get to 100% compliance.”
    Unnamed speaker · 58:06
  • “If you respond with an earnest assessment of the situation, show what you care about, what you intend to do about it.”
    Unnamed speaker · 1:01:36
  • “I think when we're at our best, we are doing anything we can to increase the likelihood of luck.”
    Unnamed speaker · 1:06:07
  • Anthropic 0:00–2:00
  • US Bank 2:02–2:45
  • Delta 2:58–3:56
  • NetSuite 31:23–32:12
  • Framer 32:48–33:45
  • Stripe 34:42–34:45
  • PrizePix 52:28–52:55

About this episode

Brian Rudolph started making chickpea pasta in his Detroit apartment because wheat made him feel sick. A decade later, Banza was in more than 25,000 stores, and today, it’s one of the most popular pasta brands in the country. Success was not automatic: The business barely got off the ground because the cooked pasta was turning to mush—and as Banza became known for its health benefits, a food-safety scare sent sales plunging by 30%. In this episode, Brian explains why he was inspired to create a whole new category, how he turned chickpea skeptics into fans, and how the company rebuilt trust after a public relations disaster. What you’ll learn How Brian and his brother Scott launched Banza with only $100,000. How they learned to stop chasing perfection and to ship something that was “good enough.” How crowdfunding and reality TV helped Banza land its first retail accounts. How packaging can become an important growth engine for a new brand. How transparency can rebuild trust after a PR debacle–but can’t restore it overnight. Timestamps: 08:15 - Brian uncovers the unexpected culprit behind his health issues: Wheat 09:52 - From Chewy bars and Chipotle to pasta made of… beans? 18:49 - Banza gets a big break on national TV 23:16 - The 192-store order that Banza wasn’t ready for, and why retreating to a smaller manufacturer helped them meet it 30:52 - Banza’s first production run turns to mush when cooked. The solution? “Steep it like tea” 38:44 - The origin of the distinctive orange box 43:53 - Pizza anyone? Banza expands into thousands of stores and launches new products 47:10 - The food safety scare that Brian never saw coming 58:23 - Even in the midst of a crisis, Brian says to “assume positive intent” This episode was produced by Katherine Sypher, with music by Ramtin Arablouei. Edited by Neva Grant, with research help from Kerry Thompson. Our audio engineer was Robert Rodriguez. Follow How I Built This: Instagram → @howibuiltthis https://www.instagram.com/howibuiltthis/ X → @HowIBuiltThis https://x.com/howibuiltthis Facebook → How I Built This https://www.facebook.com/howibuiltthis Follow Guy Raz: Instagram → @guy.raz https://www.instagram.com/guy.raz/ Youtube →guy_raz https://www.youtube.com/channel/UCNSfrxNEmCruNtjIzxCBHjg X → @guyraz https://x.com/guyraz Substack →https://urldefense.com/v3/__http:/guyraz.substack.com__;!! Iwwt! RZoD751oWzUzoqqdJiqaoL6HdJfRHDUO1TKvYJ424d3Udn7-Pw9Nj6nEsauh9zcgEvLjUEc$guyraz.substack.com http://guyraz.substack.com/ Website → guyraz.com http://guyraz.com/ See Privacy Policy at https://art19.com/privacy and California Privacy Notice at https://art19.com/privacy#do-not-sell-my-info.

Transcript

0:00
58:30

11,136 words · 4 speakers

Speaker names marked are inferred from speaking time and the show’s known hosts — they are not voice-verified.

Topics

  • Bonza
  • US
  • Chickpeas
  • chickpea pasta
  • Quickly
  • Meyer
  • Bonzo
  • glyphosate
  • Whole Foods
  • Target

Page updated · transcript and summary are machine-generated