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This episode examines the real and perceived water consumption of modern data centers, separating industry marketing and historical trends from future technical realities. The host Shayle Kann and guest Tim Shed, founder of Abullient Insights, explore how surging rack densities—reaching over 220 kilowatts per rack in systems like Nvidia's Vera Rubin NVL72—have forced a rapid industry-wide shift toward direct liquid cooling over the past three years. They explain the mechanics of single-phase direct-to-chip cooling, micro-channel cold plates, and how higher fluid temperatures allow facilities to reject heat with minimal water usage. The conversation also addresses community backlash around data center water use, contrasting the massive scale of modern builds with actual cooling requirements and the broader challenge of communicating complex trade-offs to the public.
Shail Khan opens the episode, framing the debate over data center water usage and setting up the discussion.
Shail introduces Tim Shed, founder of Abullient Insights, to discuss data center cooling technologies.
Tim details the shift from air cooling to in-row coolers and eventually to liquid cooling as rack densities increase.
Tim cites examples of 220–280 kW racks and the potential to reach 400–500 kW with liquid cooling.
Describes how liquid is routed to every device, the plumbing challenges, and the use of cold plates and micro‑channels.
Breaks down single‑phase, two‑phase, and immersion cooling, highlighting their current adoption and technical trade‑offs.
Explores how cooling choices, climate, and heat rejection methods influence overall water usage.
Tim explains that newer designs and higher TCS temperatures reduce the need for water, leading to lower net consumption.
Discusses the importance of clear communication, examples like Microsoft’s Wisconsin project, and the role of transparency in easing backlash.
Shail thanks Tim, provides show credits, and invites listeners to explore more content.
Data Center Water Consumption Contextdata
A 300-megawatt data center with evaporative cooling uses about 150 million gallons of water annually, which is comparable to 550 acres of irrigated soybeans or roughly a third of the water used by a combined-cycle power plant of the same capacity.
Everything in Racks Needs Coolinginsight
Thermal engineering requires cooling every component in a data center, including network switches and half-watt devices on motherboards, because failure in any single part will cause the servers to fail.
Extreme Rack Power Densitiesdata
Racks like the Vera Rubin MVL 72 are rated at 220 kilowatts, while supercomputing clusters at Lawrence Berkeley National Labs reach roughly 280 kilowatts, with designs mapped out for over 400 to 500 kilowatts per rack.
Server Plumbing and Quick Connectsstrategy
Implementing liquid cooling requires routing water to every component over half a watt and using specialized quick-connect fittings so individual GPUs can be removed without spilling liquid inside the server.
High Performance Micro Channel Coolingstrategy
Modern cold plates use skived copper fins spaced roughly 100 microns apart, enabling engineers to cool a 1,400 to 1,800 watt processor using 45 degrees Celsius water.
Single Phase Versus Immersion Coolinginsight
Single-phase direct-to-chip cooling is dominating the market because a robust global supply chain can scale to nearly a million cold plates a month, whereas immersion cooling faces thermodynamic and practical limitations.
Disconnecting Cooling From Water Useinsight
The heat rejection system uses whatever closed-loop or hybrid cooling method suits the regional climate, meaning direct liquid cooling architecture and facility water consumption operate largely independently.
Construction Water Versus Operationstory
Large data center campuses consume substantial water during construction for dust control, concrete pouring, and flushing pipes, which represents a temporary use rather than an ongoing operational drain.
“Opponents say data centers are draining aquifers and competing with towns for drinking water.”
“So everything we're talking about is evolving.”
“We can now cool a, you know, 1400 watt, 1800 watt processor using 45 degrees C water.”
“The lesson here is do the best I can collecting heat so that I can be as energy efficient rejecting the heat as possible.”
“I think we should do better, literally just inviting community in to see how this works.”
Of all the concerns surrounding the AI boom, data center water usage tops the list. Opponents claim that massive hyperscaler facilities threaten local drinking supplies and drain aquifers. Proponents say data centers use a negligible amount of water, at least compared to agriculture or conventional power generation sources. So who actually has it right? In this episode, Shayle sits down with Tim Shedd, founder of Ebullient Insights and an expert in data center thermal management. They unpack the history and evolution of data center cooling and consider how high-density chip racks have developers ditching air cooling in favor of single-phase direct-to-chip liquid cooling. The two also discuss: - Why modern GPU racks (drawing 220 kW to 500 kW+) have rendered traditional air cooling obsolete - The distinctions between single-phase direct-to-chip, two-phase cooling, and immersion cooling methods - How collecting heat at higher temperatures inside a server allows data centers to reject heat outside with far less energy and water inputs - How developers can better communicate with the public about data centers’ water usage and foster local trust amidst rapid buildouts. - Ebullient Insights - Catalyst: What comes after the data center backlash? - Open Circuit: Can data centers regain their social license? - Open Circuit: A feast of hot takes - Latitude Media: Data centers' hidden water footprint is linked to the grid Credits: Hosted by Shayle Kann. Produced and edited by Max Savage Levenson. Original music and engineering by Sean Marquand. Stephen Lacey is our executive editor. Catalyst is brought to you by GridBeyond. GridBeyond is the world’s leading technology platform for managing distributed and flexible energy resources. Learn more by visiting GridBeyond.com. Catalyst is brought to you by Antenna Group, the strategic communications and marketing partner behind the biggest names in energy, climate, and infrastructure. For three decades, Antenna has helped breakout companies amplify their stories, build reputation, differentiate from the competition, define new categories and accelerate growth. Learn more at antennagroup.com. Catalyst is brought to you by EnergyHub. Peak season puts every grid to the test — and the utilities that pass are the ones that built flexible capacity before they needed it. EnergyHub works with more than 230 utilities to coordinate over 2.6 million DERs and more than 3.6 gigawatts of dispatchable flexibility through a single platform designed to perform when it counts most. See what that looks like at EnergyHub.com.
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